How to Plug-And-Play?

The system records operations in real time, enabling precise troubleshooting of occasional faults by reviewing the operation history. Additionally, the recorded data can be analyzed to identify actions that are frequently or infrequently performed by users, providing reliable support for optimizing system operations.

This feature addresses the issue of dimensional changes in workpieces caused by thermal expansion or contraction of machine tool axes. When enabled, the system automatically compensates for axis variations, thereby improving machining precision and preventing workpiece size discrepancies due to temperature fluctuations between cold and hot states.

The "full synchronization" chip breaking technology effectively meets the technical requirements for chip breaking in turning operations at a low cost. It ensures consistent chip breaking across different spindle speeds, significantly reducing or even eliminating the need for manual intervention. Additionally, it guarantees superior surface cutting quality and enhances machining efficiency.

Unlike traditional hydraulic tailstocks, the programmable servo tailstock allows flexible definition of clamping positions through programming. It also enables precise torque control by specifying the clamping torque value using segmented torque commands, providing enhanced flexibility and precision.

Multi-spindle systems enable rapid turning of polygonal shapes with automatic spindle phase synchronization. The closed-loop control ensures the spindle phase remains accurate without loss, allowing for repeated polygonal machining even after program interruptions.

The system converts the rotational axis movement specified by angular commands into linear distances on the cylindrical surface. This facilitates seamless linear or circular interpolation with other axes and significantly simplifies programming for cylindrical surface machining.

This function enables contour control by using Cartesian coordinate commands to interpolate the linear and rotational axes. It is ideal for applications such as cam machining, sharp turning of workpiece external diameters, and mirror finishing of irregular workpieces.

The G71/G72 commands enable automatic rough and finish cycles for grooving path machining. This simplifies programming complexity and makes operation more convenient and efficient.

This function allows the tool to retract at maximum speed at the thread exit point, minimizing inaccuracies in the thread pitch at the exit and enhancing the precision of thread machining.

In traditional methods, the spindle decelerates to a stop before positioning. With the 22TB system, positioning is performed directly during the spindle's deceleration process, significantly improving efficiency (requires pairing with the Yida spindle drive).

This function is primarily used for collision prevention in machine tools. Users can define collision-free zones based on the actual positions of tools and workpieces. During axis movements, the system automatically detects the boundaries of the safe zones and provides alerts, ensuring enhanced protection against collisions.

Using the principle that a circle and its center can be uniquely determined by three non-collinear points, the system quickly calculates and determines the X and Y-axis coordinates of the circle's center through computational processing.

As shown in the diagram, when accelerating to V1, the acceleration time T (T1) for both pre-acceleration and post-acceleration remains the same. However, when accelerating to V0, the post-acceleration time remains T1, while the pre-acceleration time is T0. In the post-acceleration deceleration mode, the time T remains constant regardless of the speed V, whereas in the pre-acceleration deceleration mode, the time varies linearly with the speed V.

• Post-Acceleration Mode: During acceleration and deceleration, the acceleration is applied instantaneously. At higher acceleration levels, this can cause significant impacts on the machine and result in uneven axis movement. (Blue curve: No JERK function).

• Pre-Acceleration Mode: During acceleration and deceleration, the acceleration changes linearly. At higher acceleration levels, the JERK function ensures smooth axis movement, eliminating vibrations in the lathe. (Red curve: With JERK function).