DS-4636DTY-Dual-spindle-dual-turret-cnc-lathe

Dual Spindle CNC Lathe

DS-4636DY

DS-4636DY Dual-spindle Dual-turret The CNC Lathe Machine is the ideal solution for operations ranging from large, diverse industrial and automotive markets to the general job shop looking to upgrade from a single spindle/turret machine.

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Techical Data

CAPACITY
Swing Over Cross Bed	Φ400 mm
Swing Over Carriage	Φ200 mm
Turning Length	Up to 300mm
Turning Diameter	Bar Material up to Φ45mm Single Workpiece up to Φ200mm
Bed Type	True One-Piece Cast Iron

TRAVELS
X1/Y1/Z1-Axis	200mm/70mm/300mm
X2/Y2/Z2-Axis	100mm/70mm /300mm
Guideway Type	40mm/32mm/25mm TAIWAN Ball Screw Rod 35mm/30mm TAIWAN Roller Linear Guideway
Z/X Axis	Up to 30m/min
Machining Accuracy	±0.005mm
Surface roughness	≤Ra 1.6μm

SPINDLE
Spindle Nose Taper	A2-5/A2-4
Speed	5000 RPM/6000 RPM
Spindle Motor Power	Main 11KW/Sub-Spindle 7.5KW
Collet Type	Hydraulic Collet

TOOLS

Power Turret

Turret #1: BMT40 15-Station

Turret #2: BMT40 12-Station

Outer diameter of cutting tool shank

20mm*20mm

CNC CONTROL
Controller	SYNTEC

POWER SUPPLY
Total Power	38KW
Voltage	380VAC 50Hz

DIMENSIONS
Dimensions (L/W/H)	2300mm2450mm2200mm
Weight	4500 kg

Features
One-piece cast iron foundation is a true highly rigidity and vibration dampening slant bed casting base, providing large mass in a small footprint. More mass means higher rigidity and better heat dissipation to handle the materials with higher hardness like high-speed steel. For the main spindle, equipped with a BMT40 15-Station power turret and live Y axis with travel of X1-Axis/Y1- Axis/Z1-Axis: 200mm/70mm/300mm. For the sub-spindle, the BMT40 12-Station turret and the Y axis are fixed with spindle travel of X2-Axis/Y2- Axis/Z2-Axis: 100mm/70mm /300mm. Performing simultaneous operations like turning, drilling, tapping, and contouring functions can reduce cycle processing and improve production efficiency. The twin spindles have arranged either parallel to each other or their chucks facing each other depending on the processing requirement. Spindle with a C-axis function, high speed, high precision, and low vibration which can make the workpiece precisely. Each spindle bearing assembly was tested for dynamic balance before installation to ensure high-speed running stability. Equips with Taiwan 40mm/32mm ball screw rod and 35mm/30mm/25mm roller linear guideway to provide precision and low vibration tool carriage movement. Equips with auto lubrication system to ensure transmission system smoothly and long-lived. The main spindle is equipped with BMT 40 power turret has 15 stations and with Y axis while the sub-spindle is equipped with BMT 40 power turret has 12 stations and with the Y axis. SYNTEC CNC system co-works with quality electrical parts providing a rapid-operation and durable use.

Optional
Fanuc CNC System Large diameter Bar Feeder Servo Bar Feeder Part Catcher Oil Mist Collector Chain Chip Conveyor

Application

DS-4636DY is a professional and high-end model with a dual spindle, dual turret, and dual Y-axis horizontal turning centers specialized in the multi-task process for precision complex parts in one setup, which could compete to handle the turning process of double-ended parts in a single setup with brass, bronze, aluminum, steel, stainless steel, and rigid plastic with bar material up to Φ46mm or single workpieces up to Φ200mm. This model allows you to increase maximum productivity by streamlining the process.

Case Study

Configuration: DS-4636DY installs the 3-Jaw Hydraulic Chuck, Power turret, High pressure coolant.

Workpiece: Sleeve

Machining Process: Turning, Facing, Drilling, Milling, Threading.

Turning Duration: within 90 seconds of one-time processing

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